Bosch ve pump timing marks 13 mm Rotate the pump on the mounting studs until the indicator reads the correct value for plunger lift. I checked it recently and it was at 2. May 21, 2011 · You don't need to fight in the dial indicator after you mark your base timing. lighten the pump lockscrew. Dec 29, 2008 · Do you need the timing tool to put a pump on one or are they gear driven with some sort of timing mark on the gears? They are gear driven and the gears are marked. Lock the pump here by tightening the pump lock nut. The pump shaft is moved up and down to find the low point on the cam plate. Nov 8, 2011 · 2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch. 6 cylinder) (b) Example of the actual timing reference marks between the injection pump to engine drive coupling Mar 25, 2021 · The KSB introduces a new fuel line (1), Figure 2, which routes fuel from the relief port (2) of the pressure regulator valve (3) to the plunger end (6), Figure 3, of the electrical solenoid, bypassing the normal return passage (6), Figure 1. 6M . Pump timing that is off by only a few crankshaft degrees will cause: Poor performance - starting and power. Sep 3, 2011 · (a) Example of engine-to-pump timing marks which can be referenced when spill timing the injection pump to the No. 18mm. Used by pump shop as they set the plunger lift of a pump (timing). Apr 15, 2014 · Initial timing was 1. The gauge is then set to zero. Slide the pump shaft key into the pump gear helix keyway, torque ~10ft lbs. It will be locked to the #1 cylinder position. Mar 13, 2011 · determine the appropriate Bosch® timing tool and adapter kit part numbers. Back the engine up a few degrees more to remove any free play in the timing gears. With the key switch on, current flows from the key switch line Aug 16, 2014 · Then either don't move the engine, or make sure it gets back to #1 TDC, before reinstalling the pump. It can be calculated from simple measurement at the TDC mark, ie . 12. The VE pump, known for its reliability and simplicity, is commonly used in various diesel engines, offering precise fuel delivery and timing adjustments. The code designation on the side of the pump is read: pump is secured to the engine and the center nut is tight. Back cit off about a turn, remove that funky looking flat washer, turn in against the input shaft of pump and snug it tight. Oct 1, 2022 · Wh1c/42mmHx30-6-W ,VE pump advanced,5x. Upon installing I'd to more precisely advance the timing than simply 1/16"-1/8" (seems a bit crude). 6 cylinder) (b) Example of the actual timing reference marks between the injection pump to engine drive coupling Sep 3, 2011 · (a) Example of engine-to-pump timing marks which can be referenced when spill timing the injection pump to the No. 1. Addeddate 2021-04-02 07: This document provides instructions for disassembling, setting pre-stroke and timing, and reassembling a Bosch VE distributor fuel pump used on NEF Tier3 engines. Dec 17, 2013 · Put the motor at TDC using the timing pin located just below the injection pump on the timing cover. 021" = 1° FWIW, the port in the pump for the indicator is 8MM x 1. 5 nut 60 ft-lb, see your service manual for correct torque specifications. Tighten the fuel pump lock timing screw, with the washer under the screw. A while back I advanced the pump to 1/8" but never measured the lift. Basic injector pump tuning for landrover iveco fiat rover turbo diesel Mar 25, 2021 · when the engine timing pin engages is the amount of plunger lift the pump has at that point. It uses a dial indicator. Torque driveshaft nut to final torque specification; Bosch VE pump with M12 drive nut 48 ft-lb, Bosch with M14-1. 0 mm. BOSCH VE GUIDES - Pump setup and fine tuning - Dan! - 06-12-2011 Guide: Bosch pump setup and tuning Before you go fiddling with your Bosch fuel pump its a good idea to read this guide and understand what the main parts of the pump do, why you would want to change them and what effects changing them will have on your engine. This illustration gives an example of the indicator readings for the various plunger lift values. Those . The timing marks on the B series are unique to each pump/timing cover, they punch it in with a chisel once the pump is mounted. May 17, 2022 · My thinking/theory was that they tried to advance timing by jumping a tooth and then had to dial it back some by pushing the pump as far away from the head as possible. I cylinder (some engines use No. A special indicator can be used to measure the position of the Bosch® VE fuel injection pump plunger to check pump timing. For timing purpose only. If it is not in line, rotate the pump housing to line the mark up, (loosen the outer pump mounting bolts). Jul 30, 2021 · Loosen the pump lock, then align the pump shaft key to the pump shaft flange tdc mark around 5:30 position. 11. The Bosch VE pump is primarily found on compact and automotive diesel engines. Then fill the pump with dieselgive full throttle, we might have to bypass the STOP solenoid slowly turn the input shaft and watch the output of the injection pumpWhile we turn the input shaft we will see fuel flow from the outlet of the portsfrom that start and stop of the flow point, we can work out TDC Feb 1, 2022 · The correct timing mark position before you pull the injector pump. Topics manualzilla, manuals, Collection manuals_bosch; manuals; additional_collections Item Size 8. I found an awesome serious of videos from the 90's on the VE pump recall, and I'm feeling pretty good about everything except for the timing. The procedure involves removing the plug from the back of the pump and installing a timing gauge. [18 ft-lb] Torque Value: 24 Nom If a new or rebuilt pump is being installed, permanently mark the injection pump flange to match the mark on the s gear housing. I have a Bosch book at home that say's mm of lift and degrees are the same thing. Ponci has been timing mine for the new set up and he has it set up to measure with a timing light. Nov 10, 2008 · according to the chart on page 275 of my shop manual 1986 and 87 EPA and pre 86 for Non-Certified use "B" for the robert Bosch VE pump! 1988-92 with Robert Bosch VE pump use "F" for EPA 1986-92 with Robert Bosch VE pump use "F" for CARB!! I set the one that just got rebuilt back to "F" and will most likely do that to the other! The Bosch VE Injection Pump Manual and P7100 are essential resources for understanding and servicing Bosch’s VE and P7100 diesel fuel injection pumps. Disengage the engine timing pin before rotating the crankshaft. Refer to Timing Check – (Bosch VE Pump) – Procedure (5-36). Hang the pump from the mounts, tighten the gear down, tighten the pump down, and you're timed. Excessive smoke. Poor fuel economy. Jun 16, 2017 · It's definitely been messed with and has NO timing mark on the pump body. There is a VE timing setup. Identifying the Robert Bosch VE-Type injection pump The Robert Bosch VE-type injection pump is used on a variety of vehicles and is made under licenses by other manufacturers (Diesel Kiki and Nippondenso). INTERMEDIATE / ADVANCED Showing you how you can check and adjust pump timing without stripping off the front cover. 012"SAC injectors,power screw turned up 2 turns, You can't rely on the timing marks stamped into the gear housing. The pump shaft is unlocked and rotated clockwise until the keyway is near the 'I' mark. Time Engine pump timing begins with the timing of the fuel injection pump drive gear to the camshaft gear. From what I’ve researched timing gear should be in correct alignment and pump to be adjusted towards the head to advance timing?? (Correct me if I’m wrong) 10. Prevents pump from turning. Bumping up 1/8" will put you in the 15-17 degree range. Next, mount the injection pump on the timing gear housing and take a look at your CAM gear. Mar 25, 2021 · A special indicator can be used to measure the position of the Robert Bosch VE fuel injection pump plunger to check pump timing. The document provides instructions for bench timing a Bosch VE fuel pump. Apr 2, 2021 · Robert Bosch VE-type Injection Pump. The 0 should be pointing directly at the injection pump input shaft. 62mm at my base setting on the timing mark. Unlocked Large Opening Showing ice 14 mm Loosen the CAV pump lockscrew and position the special washer behind the lockscrew head. 2. Then bring the engine back to the target degree mark and check the pointer in the window. Tighten the flange mounting nuts. The process Nov 23, 2013 · It has an O ring on it and is threaded into a hole on the side off pump. If the replacement pump is a rebuilt buy some company. 3. Download our Ebook with Specific Timing Specs at https://cdn Nov 4, 2010 · 005-037 Fuel Pump Timing General Information Pump-to-engine timing is extremely critical. You need an understanding that the diesel You can find TDC on the pump by putting the whole pump in a tub so we don't make a mess. 1991 Jetta TD - sold 2001 Golf TDI - Son's 1981 Rabbit - BEW tdi swap project Tighten pump retaining nuts. The required plunger lift is Apr 7, 2006 · Stock timing is 1. Key steps include removing the fuel pump while locking the shaft at full stroke, using a dial gauge to set 1mm of pre-stroke on cylinder 1, and ensuring the timing pin is removed from the camshaft gear after reassembly. Oct 22, 2012 · Instructional Video on how to time a VE Style Fuel Pump bought to you by Denco Diesel and Turbo. 25 MM of lift or 12 degrees. Torque driveshaft nut to final torque specification (Bosch VE pump with M12 drive nut 48 ft-lb, Bosch with M14-1. kgi vokvj zwcrweo zkqemy tgrtqpa hjfge sykc gboie ullhlxqi jlhy