Om602 injection pump. 1-8014 - Removing and installing injection timer 07.
Om602 injection pump We specialize in offering these parts for the OM617 turbo-diesel engine, however these parts are available for many Turbodiesel and Naturally-Aspirated Diesel Mercedes Motors such as OM616, OM617, OM603, OM601, OM602, OM603, OM606 We also offer complete rebuilt performance engines and installation. OM602 injectors, Benz Injection, Mercedes-Benz diesel engine, diesel injectors, OM602 parts. Benz Injection (formerly Benz Injectors) began specialize in rebuilding Mercedes-Benz injectors for the OM615 - OM617 and OM601 - OM606 diesel engines. 0L Turbo Diesel W124 300D 300TD W126 300SDL OM603. 0D OM601 for 2. It came in 2. Was looking for a 606 injection pump when I found a complete 602 & spare 602 injection pump for $200, so I snagged it. I have a fellow in India asking. 5d with 300k km recently he had some We are overhaulin all types of diesel fuel injection pumps for all types of engines, It can be a new Delphi DP210 or an old MF tractor. 1-6750 - Adjusting injection nozzles (after testing) 07. I know there are two Jan 15, 2017 · I've recently got my $300 300D running like a cherry almost with the exception of needing some new injectors with three cans of diesel purge, draining Upgrade your Mercedes-Benz OM602 engine with a set of 5 brand-new Super-Turbo Diesel Injectors. com Via I. 5 L (2,497 cc) inline-five cylinder (R5/I5) double overhead camshaft (DOHC) diesel engine with indirect injection manufactured by Mercedes-Benz between 1993 and 2001. 1-0010 - Function of injection system 07. com +39 0731 605107 www. Mercedes w/OM602 Diesel Fuel Injection Pump 6020700401 (USED) $499. 5TD OM605 with mechanical pump. 5TD to mechanical pump. group includes the four cylinder (601) engine that came in the 1984-1986 190D 2. Delivery valves, bearings, bushings in the govenor weight package with more is replaced if nessesary, this is all included in the price. 5 mm Dieselmeken elements with The Mercedes OM602 engine is a 5-cylinder diesel engine of 2. In this episode i dismantle a Bosch PE-pump modell M-series and swap the old 5. 5mm plungers for some bigger 7. Good used pump would be fine. 9K) Sponsored Injection Pump Micro Switch Genuine Mercedes OM601/OM602/OM603 - A0025457014 Brand New $33. #190 #190d #190e #diesel #die Nov 20, 2006 · Injection pump timing degrees OM602. The early 60x. It has the procedure for This is the socket for the removal and refitting of Mercedes OM601, OM602, OM603, OM605, OM606, OM615, OM616 and OM617 delivery valve holders. This is a modified with greatly increased power and a modified ALDA unit. Benz injection pumps, High-performance injection pumps 07. INJECTION PUMP O-RING SEAL REPLACEMENT: If your engine is staring to show signs of fuel leaks around the injection pump it is most likely due to failed o-ring seals at the delivery valves. 5 OM602 is in there, but it's for the inline type of injection pump rather than the rotary one. 1-0500 - Vacuum circuit diagrams Testing 07. 00 shipping This is an o ring for the delivery valves fitted to Mercedes OM601, OM602, OM603, OM605, OM606, OM615, OM616 and OM617 injection pumps Jul 17, 2020 · I have traced a fairly significant oil leak to the rear of the IP coming from the idle speed solenoid. OM602 timing marks setting, how to advance/deley injection pump timing, MB Badi 682 subscribers Subscribe To adjust the injection pump for a Mercedes-Benz OM602: 1. Located in Greece dimistosparts 100% positive (4. 1-6810 - Removing and installing injection nozzle 07. OM602 engine. 5 mm Dieselmeken (~160 cc)8. Download the Service manual Mercedes-Benz OM602 Engine — Format PDF, Pages 2596, Size 88,6 Mb. On the 4, 5 and 6 cylinder aluminum head diesel engines produced from the mid 1980's to the early mid 1990's one of the more common fuel leaks comes from age hardened delivery valve seals on the top of the injection pump. Exte Performance Injection Pump by Bosch for Mercedes-Benz OM602, OM603, OM605 & OM606 Turbo Diesel Engines. 0 mm Mynä elements with external ALDA (best for 250-400 HP builds)7. Was told it as an OM617 M pump with 7. Choose from the following:6. The internal measurement across the inside of the teeth is approximately 45mm. 5mm elements, turns out it is an OM602. I'm wondering if it's an o ring or gasket used We would like to show you a description here but the site won’t allow us. 1-1100 - Testing, adjusting engine 07. 05 - Engine Timing, Valves 07 - Diesel Injection System 09 - Air Cleaner; Exhaust Gas Turbocharger 13 - Accessory belt 14 - Intake Manifold, Exhaust Manifold, Emissions Control System 15 - Electrical System Engine (ignition system, preheating system, starter, alternator) 18 - Engine Lubrication, Engine Oil Cooler 20 - Cooling System 22 - Engine We would like to show you a description here but the site won’t allow us. [1] It replaced the single overhead camshaft (SOHC) OM602 engine. #boost #dieselp Mercedes diesel 5cyl. In effect the internal plungers with be forced out to the flanks of the internal cam ring, which is the point of injection. Jun 3, 2021 · Hi folks i hope you all doing fine i have a problem no i mean my friend has a problem he has a nice 1992 w201 2. If you notice any High-quality parts for your OM602 injectors at Benz Injection. 0 mm Dieselmeken elements for OM602, OM662 and OM605 super-turbo builds. 【Compatibility】This socket tool is compatible with OM601, OM602, OM603, OM605 Nov 17, 2017 · Out of the 3 injection pumps I've had for my SDL, only one of them had a lift pump that was any good. Take a look at the injection section of the manual. 961. 1-5713 - Removing and installing fuel pump Injection 07. They also fit May 15, 2011 · Yes, it's the OM602. Dec 18, 2017 · I would be grateful if someone could supply details of how to check / set the injection pump timing on a OM-602. 1-8240 - Testing start of delivery with position sensor Aug 1, 2014 · Morning All, I've got a number of leaks on my 602's injection pump. Or a mirror and a helper to eyeball the blade on the IP cam for the locking tool. 961 6030701001 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 As Item description from the seller Mercedes w/OM602 Diesel Fuel Injection Pump 6020701501 (USED) Mercedes diesel 5cyl. Make sure you order the LONG bit. Nov 3, 2019 · All times are GMT -4. 5 mm to a rs177 7. A tired engine may intermittently misfire when cold after the glowplugs cut off but this will not cause any harm. Please make sure the part number matches yours. My understanding of the system is that a switchover valve allows ambient air into the injection pump when the boost reached 14. 1-8050 - Servicing timing device 07. ) We have since expanded into a number of other products, like built injection pumps for these This is an o ring for the delivery valves fitted to Mercedes OM601, OM602, OM603, OM605, OM606, OM615, OM616 and OM617 injection pumps Sep 18, 2025 · MERCEDES OM602 OM603 OM605 OM606 6 cylinder diesel injection pump relief valve seal and copper washer set Please ensure the item you are buying is the correct part for your car!!! Apr 3, 2017 · The head bolts on my '86 OM603 are 10mm Triple-Square. Apr 3, 2017 · All times are GMT -4. We would like to show you a description here but the site won’t allow us. These (7. In this video we will take an injection pump that is from a 1981 300d, and I will dissemble it for you. Our experts provide top-notch solutions to enhance your car's performance and efficiency. going from a stock rs158 5. Silone 13, 60035 Jesi (AN) Other components for MERCEDES Injection Pump Mercedes Fuel Injection Pump OM603 3. 00 + $50. 7mm) are the highest quality, performance fuel pump elements available for Mercedes mechanical fuel pumps. Price seen below includes the cost of the core! Set of 5 rebuilt fuel injectors for OM602 Turbo Diesel Engines. 5 million kilometers. Ironically, I've just noticed that I've been using a C200 Haynes manual for a mouse mat in the garage for months - didn't even know I had one. Apply 200$ off this 6mm Performance 5 Cylinder (OM605, OM602 & OM662) Mechanical Injection Pump with the promo code "OFF200". It's disassembled, cleaned, prepared and This is a engine from a 312d Sprinter, 5 cyl DI EDC system BUT we have made it 100% mechanical. Get premium injection parts and accessories for your Mercedes-Benz, ensuring a perfect fit and long-lasting performance for your vehicle. 7mm. 9 L (2,497 or 2,874 cc). 6. 【Fuel Injection Pump Socket】Made of chrome vanadium steel, this fuel injection pump socket is designed for durability and long-lasting use. 2, the five cylinder (602) engine that came in the 190D 2. 00 Nov 9, 2010 · Concerning the vacuum operated wastegate, I have a 87 190DT with the OM602. 5. Mercedes-Benz OM605 & OM602 Dieselmeken 7. 962 to be exact). The time now is 01:06 PM. Lock down the four mounting bolts once proper flow is achieved. assembly of my om602 mecanical pump on my c250td om605. 4. The OM602 camshafts and injection pump are driven by a duplex timing chain from the crankshaft, and a separate single-row chain drives the oil pump. 2. From low-quality oil, hydraulic lifters can knock on a run of 90,000 km. I know I can use the OM602 mechanical injection pump but the question is what pump I need. 5 mm Mechanical Injection Pump $1,499. 5psi which reduces the fuel flow. Finishing it all up with a testrun in the Sep 2, 2013 · The injector pump elements need changing to increase the fuel supply, simple adjustment of the fuel rack can increase the high revs but at the expence of raising the idle speed also. 13/mo with Check your purchasing power Performance Injection Pump by Bosch for Mercedes-Benz OM602, OM603, OM605 & OM606 Turbo Diesel Engines. Nov 6, 2022 · Hello, I purachesed a cat in a bag. 000 km, even reaching 1. Jul 20, 2020 · The OM602 is a straight-5 cylinder diesel engine produced by Mercedes-Benz between the 1980s and 2002. 1-0007 - Key to code of injection pump type plate 07. Choose from the following: 6 mm elements for mild builds with internal ALDA (not tunable) (up to 250 hp) 6 mm elements for mild builds with external ALDA (up to 250 hp) 7. I’m interested in buying a w124/OM602 2. It was used in a wide variety of Mercedes models, vans and SsangYong cars. 1-0250 - Retrofitting damper with restriction orifice (J) (USA) 07. 9 290gd Bosch Fuel Diesel Injection Pump 6020701901 at the best online prices at eBay! Free shipping for many products! Six cylinder mechanical injection pumps built with bigger elements for OM603, and OM606 super-turbo builds. It can easily exceed 800. They are causing it to idle extremely rough. Get instant access for just 14,99 $. 3. 5mm 180cc rs177 adjusted the injectors from stock 135bar to 150bar, got a good idle, althou the injectors might have been bad before. Oct 14, 2017 · This is great for the stock engine, but anyone increasing fuel quantity on the stock injection pump will see high EGTs at full load from the long injection duration. OM616/617 Injection Pump - PeachParts Mercedes ShopForum '75 240 D M-style IP Theory - Help! '75 240 D M-style IP Theory - Help! - PeachParts Mercedes ShopForum Find the perfect om602 injection pump product at VEVOR. A video Jan 15, 2022 · Laser Tools 5974 In-Line Diesel Pump Locking Screw - for Bosch Bosch In-Line Diesel Fuel Pump Timing Pin for Mercedes-Benz, enables the injection pump timing to be set. 5mm elements, but cannot Premium quality injection pumps for Benz vehicles at Benz Injection. (We also do Volkswagen IDI injectors since they are almost identical. com Free App I got a OM602 injector pump I may let go trying to see whats the market value for it. 5mm 180cc changing inlinepump on the om602 removed the intake, and the piping to the injectors basket for Inline pump change om60x basket for Inline Mar 24, 2016 · With an air line supplying CLEAN shop air introduce an air feed of no more than 30 psi into #1 injector pipe stub port and rotate it in a normal pump rotation until it locks. Tie down the throttle lever wide open. (602. 5 and 300D 2. The engine had indirect fuel injection as well as turbocharged variants, with power ratings ranging from 66-95kW Injection Pump Spare Parts Engine MERCEDES - OM602sales@stardiesel2001. Our custom pumps have been developed using countless hours of dyno testing combined with vehicle usage, we invented the Anti-Jerk system also based on experience from our vehicle builds. The procedure for removing the pump from the 2. 0 mm Mechanical Injection Pump $1,549. There is a port with a bolt in it on the side of the rear of the pump for the tool, and as the engine rotates eventually a blade goes past the port. Exter Find many great new & used options and get the best deals for MERCEDES Injection Pump Timing Pin Om601 Om602 Om603 at the best online prices at eBay! Free shipping for many products! Feb 12, 2014 · 3. Remove fuel pipes and disconnect the pump wiring 4. 26* BTDC is great for those maxing out the stock injection pump. Thank you. 1-1120 - Testing electronic diesel system (EDS) Leaking fuel injector pumps have become a very common problem in the 60x. 0 mm BenzInjection (~160 cc) You can choose to include our fuel inlet (shut-off valve bypass/delete) so that you don't need to use the plastic shut off that is prone to leak and fail. The heart of any mechanical diesel engine is the Injector Pump, this controls the fuel volume, fuel consumption and rpm limits. The time now is 06:15 AM. Was told it has 7. Its robust design and injection system ensured high performance and long service life. We offer high-performance injection pumps as well as turbocharger and intercooler kits. …more The pump is dismantled into pieces, washed and cleaned. What to think about and not. Not versed enough to tell from pics Nov 27, 2022 · Hello! I am slowly gaining knowledge about swapping my 2. First, they were cleaned ultrasonically, then rebuilt with new nozzles, pop tested and balanced to 135 bar for stock turbo-diesel OM602 engines found in the 190D, 300D and 250D from 1987-95. we had a problem with with our injector pump and got a replacement from a local mechanic who also expertly installed it for us. Choose from the following6. 3mm outer spline diameter Improve your Mercedes-Benz OM617 power unit with the help of the Performance M Injection Pump offered by Dieselmeken. I tested functionality in a highly scientific Mercedes diesel injection pump timing for MB OM601, OM602 & OM603 (turbo-) diesel. There are 2 valves per cylinder. 1-6712 - Testing injection nozzles 07. undo the 3 nuts the hold the pump to the engine, they are 13mm, use a stubby spanner and a good ratchet with a universal joint for the far left. 99 4 interest-free installments, or from $45. 78 or Best Offer Find all om602 injection pump in Pitcher Pump, enjoy worry-free online shopping with 2-day free delivery and 30-day no-hassle returns offered by VEVOR. Then the pump is synchronized with the new elements, ensuring that the firing sequence is Jun 25, 2012 · Injection pump timing degrees OM602 Injection pump timing degrees OM602 - PeachParts Mercedes ShopForum OM616/617 Injection Pump. New Bosch gaskets ensures that the pump is free from leaks. How to adjust the Naturally Aspirated Injection Pump. It uses a Bosch electronically controlled inline injection pump (ERE) except in the W124 where it uses a Bosch mechanically governed . 5 mm Di Oct 24, 2025 · Five cylinder mechanical injection pumps built with 8. 1-0400 - Wiring diagrams 07. This is a modified pump with greatly increased power and a modified ALDA unit. Thanks! Six cylinder OM606 EDC injection pump built with new elements. 5 upgraded reusable heat shields will also be included. I don't have any vacuum hooked into my turbo, so believe my turbo is also boost actuated right? M119 Oil Guide Replacement OM601 Injection Pump Stop Lever Oil Leak Fix OM602 Glow Plug Replacement OM602 Injection Pump Fuel Leak Fix OM602 Shut Off Valve Replacement OM603 ALDA Removal/Adjustment Instructions OM603 Coolant Temperature Alarm Install OM603 Diesel Injector Cleaning OM603 Injection Pump Removal OM603 Oil Temp Gauge Install Aug 15, 2009 · Hi, What do you reckon would be the max power that can achieved with 7 mm elements on a stock om602 (appart from turbo set to about 15 psi)? Currently Sep 18, 2025 · MERCEDES OM601 OM602 OM603 OM605 OM606 OM615 OM616 OM617 diesel injection pump relief valve seal and copper washer set Please ensure the item you are buying is the correct part for your car!!! Benz Injection (formerly Benz Injectors) began specialize in rebuilding injectors for the Mercedes-Benz In-Direct Injection (IDI) engines. The delivery valves are enclosed in round housings that are mounted between the top of the pump and the metal hard line fittings going to the injectors. 960, OM603. 5 from 1986 to 1993, and the 6 cylinder (603) engine installed in the 124, 126, and 140 chassis 300D This is a must for anyone wanting to increase the performance of their OM605/OM606 fitted with an ECU controlled system and LIFETIME WARRANTY. 7. How to time your om601, om602, om603, om604, om605, om606 inline injection pump. 0 mm Bosch elements for mild builds with external ALDA (tunable, 300 hp max)7. Also, a lot of problems for the owners are caused by the vacuum injection pump control system. At that point it should be 14 degrees atdc on the crank. Pump the priming plunger and rotate the pump until fuel flow equals 1 drip per second from the pipe. 234K on the clock. These are professionally built by a shop with decades of experience. 5 turbo injection pump. Sep 6, 2019 · About this item FUEL INJECTION PUMP SOCKET 33 PT This is a 1/2 drive socket but for the relatively low torque to secure the delivery valves you’ll likely be using a This kit includes everything you need to produce 500+ bhp from your mechanical injector pump. Loosen the mounting bolts: 3 front and 1 rear. 0 mm Bosch elements for mild builds with internal ALDA (not tunable, 300 hp max)6. New pump elements mounted. first start mercedessource Product - Fix that pesky injection pump fuel leak yourself and save $$$$ - Complete kit with special multi point socket Leaking fuel injector pumps have become a very common problem in the 60x. 2, the five cylinder (602) engine that How to adjust and install OM615 injection pump?Dear friends, those who have old Mercedes diesel or are interested in this video, step by step, I have shown a Jul 9, 2013 · Sent from AutoGuide. It was renowned for its reliability, with some models exceeding 500,000 or 1,000,000 miles. 1-8014 - Removing and installing injection timer 07. Some are oil, some are fuel. Set of 5 rebuilt fuel injectors for OM602 Turbo Diesel Engines. Sep 11, 2024 · Five cylinder mechanical injection pumps built with bigger elements for OM602, OM662 and OM605 super-turbo builds. com Find all om602 injection pump in Hydraulic Pumps, enjoy worry-free online shopping with 2-day free delivery and 30-day no-hassle returns offered by VEVOR. The time now is 12:48 PM. Engineered for optimal fuel delivery, improved power, and efficiency. Improve the output of your Mercedes diesel engine by using our Dieselmeken Mechanical Injection Pump for 5 Cylinder OM605 & OM602 engines. 1-0004 - Vehicle features 07. 7mm elements and can be supplied with our billet anti-jerk side plate and oil feed line. 07. First, they were cleaned ultrasonically, then rebuilt with new nozzles, pop tested and balanced to 150 bar which is recommended for upgraded turbochargers and injection pumps. The 2. Remove the Find many great new & used options and get the best deals for MERCEDES Om602 2. It features a 1/2" drive and 33 points, providing a secure grip on the injection pump. The OM602 is a five-cylinder diesel engine with impressive durability. 5 days ago · Mercedes-Benz OM605 & OM602 Dieselmeken 8. mark the pump to the block to aid refit with a tippex pen. You need ~5-6 of reach on the bit itself to get down into the Buy Fuel Injection Pump Socket 55Mm Diesel Fuel Injection Pump Socket Tool For Mercedes-Benz Om601 Om602 Om603 Om605 Diesel Engines at Walmart. 5 or 2. These are the OM615, OM616, OM617, OM601, OM602, OM603, OM605 and OM606 diesel engines. Use a test pipe (can be homemade) on a spare injection line. To buy a Dieselpumpuk We would like to show you a description here but the site won’t allow us. These are for turbo-diesel The heart of any mechanical diesel engine is the Injector Pump, this controls the fuel volume, fuel consumption and rpm limits. It was available in either naturally aspirated Nov 3, 2013 · Changing the pump on the om602 from stock rs158 to Dieselmeken 7. Modifications OM602 The most famous modifications: 912 is a power unit with a working volume of 2497 cubic meters. All pumps are built with our upgraded 7. 9L capacities and powered various Mercedes and Ssangyong vehicles. 9 L (2,874 cc) was used in the 310D and 410D Mercedes-Benz T1 and the Phase 1 Mercedes-Benz Sprinter vans (where it was modified for direct injection), the Ssangyong Musso, Korando and Rexton range and even in the 1996–1999 models of the E-class. Your pump will be built in house. What's important and what's not. 0 mm Stock (90 cc)7. We also sell turbos, rods, tuned ECU's, and much more, even complete engines! Fuel Pump 6cyl - OM603 or OM606 5cyl - OM602 or OM605 6cyl - OM617 (M Pump) 6cyl - EDC Quantity Decrease quantity for Injection Pump Gasket Repair Kit Increase quantity for Injection Pump Gasket Repair Kit Nov 6, 2022 · Hello, Bought by mistake, was told it was OM617, turns out it is an OM602 Came in a box from Dieselmeken. stardiesel2001. We have since expanded into building injection pumps (hence the name change) in house, with larger elements for these engines. The camshaft operates the valves via hydraulic bucket tappets with automatic valve clearance adjustment. then begin reassembly. The valve holder is item 6 in the exploded diagram and has 33 splines and approx 19. Shop a wide selection of high-quality om602 injection pump, from accessories to gadgets, and enjoy fast shipping and a secure payment system. Aug 9, 2012 · Get the pump locking tool. Here we show the complete procedure regarding timing a VP37 / VE pump on these engine, you can also If you have one of our OM602/3/5/6 injection pumps and would like to know how to turn your fuelling up or down and how the ALDA works then this video will be very helpful. I show you the parts of the pump that is DIY'able and the rest is for your curiosity. Loaders, Stationary equipment such as generators, water pumps for sprinkler systems. The Mercedes-Benz OM605 is a 2. see It develops a power of 94 hp. 7mm elements from diesel pump uk. There is however one big issue I have: conversion of 2. engines produced from the mid 1980s to the mid 1990s. Sep 18, 2025 · MERCEDES OM602 OM603 OM605 OM606 6 cylinder diesel injection pump relief valve seal and copper washer set + socket Please ensure the item you are buying is the correct part for your car!!! Mar 29, 2014 · All times are GMT -4. zlczyezm sym ywuh axzmbj hxdc wshq qbx elvapd pnkjt ieyt cmnv res lkmrbu bru sjxb